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Power Packages

ApplicationsAll kins of high power thick and thin film hybrid circuits.

Materials used: 10# steel, oxygen-free copper, tungsten-copper, etc., all of which have great heat dissipation performance.

Technial parameters

Sealing Method

Parallel Seam Welding. Laser Welding

Housing materials

10# steel, tungsten copper, molybdenum copper, oxygen-free copper, etc.

Lead materials

4J50 copper core, 4J29 copper core, 4J50, oxygen-free copper, zirconium copper, etc.

Insulation resistance

500VDC, insulation resistance between single lead and housing 1×1010

Availability:
Quantity:

Power packages are ideal for projects requiring effective thermal dissipation.Usually, Jitai utilizes computer numerical control milling (CNC milling) formachining the center of the housing. Nevertheless, our diverse range oftooling options empowers us to craft a broad aray of customized packagestailored to meet the specific requirements of virtually any project.


Technical Parameters:

Hermeticity

≤  1 x 10-3  Pa * cm/s

Insulation Resistance

 ≥1× 1010 Ω (500V DC) glass

 ≥1× 109 Ω (500V DC) ceramic

Salt Spray Test

24h

Flatness

≤ 0.05mm

Roughness

0.8μm

Plating Quality Test

N450±10°C, 15 min

Temperature Cycling

-55°C to 125°C, 20 cycles

Thermal Shock

-55°C to 125°C, 20 cycles

Mechanical Shock

Condition B, Y1 Direction, 10,000g


Jitai specializes in crafting robust hermetic power packages tailored to a vast array of applications. Engineered for exceptional strength and reliability, these packages excel in demanding environments. It is mainly used in aerospace propulsion, power converters, motor drives, switching power supplies, power hybrid circuits and other scenarios that require efficient heat dissipation. Our offerings include glass-to-metal-seal (GTMS) and ceramic-to-metal-seal (CTMS) feedthroughs, ensuring comprehensive customization options to meet specific project needs.


Power Packages

Structures

Machined

welded

Materials

CRS/Stainless Steel

Frame:CRS/Stainless Steel

Base:W85Cu15

MO50Cu50

Cu/Mo/Cu(1:1:1)

Al50%-Si50%

Oxygen Free Copper

Leads

Copper cored Alloy50/Oxygen Free Copper /Alloy50

Insulator

Glass/Ceramic

Solder Ring/Frame

HlAgCu28/HlAgCu8/Ag


MSFM3836-T13b

Parts

Housing

Pins

Insulator

Lid

power package supplier

Materials

CRS

Copper Cored Kovar,Zirconium Copper

Al2O3

Alloy42

Pin Design

Single Row, Bent


Plating

Housing:Ni 4-14μm,

Pins: Ni4-14, Au1.3-5.7μm

Lid:Ni 3-11.43μm


Insulation Resistance

500V DC resistance between single glass sealed pin and base is ≥1×10^10 Ω


Hermeticity

Leak rate is ≤1×10^-3 Pa·cm 3/s



MDFM7050-w20

Parts

Base

Frame

Pins

Insulator

power package manufacturer

Materials

Wu50Cu50

CRS

Copper Cored Alloy52

ELAN#13

Pin Design

Flattened Bonding Tips

Plating

Housing:Ni 4-14μm,

Pins: Ni4-14, Au≥1.3μm

Insulation Resistance

500V DC resistance between single glass sealed pin and base is ≥1×10^10 Ω

Hermeticity

Leak rate is ≤1×10^-3 Pa·cm 3/s


Applicable Standards

Guiding Standard

ISO9001/GJB2440/GJB548/MIL883/JEDEC NO.9

Design and Reliability

GJB2440/GJB548/MIL883

Gold Plating

MIL-G-45204

Nickel Plating

QQ-N-290

Visual Inspection

JEDEC NO.9


QUALITY CONTROL


Throughout our evolution, we have refined a meticulous multi-step process to ensure each component surpasses stringent quality and functionality standards, commencing even before raw materials are acquired. Initially, incoming raw materials undergo an acceptance sampling method to determine acceptance. Accepted materials undergo thorough cleaning, full inspection, and minor imperfection rectification before warehousing. Subsequently, following initial assembly and brazing, each product undergoes individual visual inspection and a preliminary hermeticity test, employing a helium leak test tailored to client specifications. Post-plating, batches undergo sampling inspection and coating bonding degree analysis. Approved products undergo an extensive inspection process, meticulously assessing appearance, construction, plating thickness, and undergoing a secondary helium tracer gas hermeticity test. Subsequently, products undergo a range of Factory Inspection trials, including pin fatigue and salt spray corrosion resistance tests, alongside climate simulation analysis for performance evaluation. Approved products are then vacuum-packed with deoxidizing desiccant inserts and additional protective packaging before shipment, ensuring consistent high-quality delivery.






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